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Steel profile frame systems made by Novoferm

Assuring both security and convenience, indoors and out

Novoferm steel profile frame systems are the perfect solution for safe, and at the same time aesthetically sophisticated, smokeproof and fireproof seal applications. The structural characteristics of the base material allow structures that are unparalleled in terms of their filigree appearance.
In addition to the “Presto RS” system for smoke protection and the “Fuego light” system for fire protection applications in building interiors, we also offer a variant named "Unico" for use in exterior door systems.

And the best thing about it:
this system is fully recyclable thanks to its innovative thermal separation which does not contain any plastic.

Your advantages at a glance!

Smoke leakage characteristics as per DIN 18095
Fire resistance classes T30 (EI2 30) / F30 or T90 (EI2 90) / F90 as per DIN 4102
Burglar resistance as per EN V1627 up to RC 3, for certain versions
Single or double leaf smokeproof/fire resistant doors can be combined with fixed elements with any sash bar spacing up to 4.0 m (F90) or 5.0 m (F30) in height
Overhead door closer, electric opener or panic functions as per EN 179 or EN 1125 can be integrated
Need for security is professionally satisfied
High technical functionality
Excellent ability to withstand extreme continuous stress in areas with high volumes of traffic, such as railway stations or airports

Steel profile frame systems: the details

System description: “Presto” and „Fuego light”*
Door unit made of galvanized precision steel tubes. In combination with an automatically lowerable floor seal, this door is tested for smoke protection in accordance with DIN 18095. Visible width of frame and leaf 130 mm, pedestal height 50, 70-420 mm, installation depth 50 mm. The inactive leaf on a double door unit must not be less than 500 mm. The units are pre-assembled for push-through or weld-on installation.

Hardware
Mortice lock, pre-assembled for profile cylinder, handle or knob-lever sets with oval rosette plates in aluminium, stainless steel or plastic. The inactive leaf is fixed by the upper latch on the active leaf. A panic function that complies with EN 179 or EN 1125 is also possible as an alternative. Slide channel overhead door closer as per EN 1154, e.g. GEZE TS 5000/Dorma TS 93, integrated door closing systems (GEZE Boxer/Dorma ITS 96), swing door operator as per DIN 18263/DIN 18650.

Hinges
Two 2-part steel weld-on hinges on each leaf, three-dimensionally adjustable; we recommend the use of three hinges on doors with swing door operator. Further hinge options, such as screw-on, roller or integrated hinges, are possible.

Surface finish
Powder coated, primed with RAL 9002 (grey white), optional topcoat of paint (RAL Classic of choice).

Glazing
Laminated (LSG) or tempered (TSG) safety glass. Glazing options and panel fillings, profiles with one-sided glass rebate and glass holding strips on the opposite side of the hinges, dry glazing with EPDM seals.

Fixed glazing
Surface flush connection to the door, stand-alone versions are also possible, slanted versions or T connections are optionally available. The frame bars must be unbutted over the entire height of the fixed glazing.

Steel profile frame systems: the engineering

... for smokeproof models

RS-1 door, RS-2 door, "Forster Presto" fixed glazing

Resistance class		Smoke protection			G30
Type		Presto RS-1	Presto RS-2	Presto Glazing wall	Presto G30
Element design
Slants		–	–	•	–
Arches		–	–	•	–
Recesses		–	–	•	–
Angle		–	–	•	–
Widening		•	•	•	–

Sizes
Unfinished dimensions	Width min. – max.	610 - 1570	1610 - 2970	unlimited ¹)	unlimited ¹)
	Height min. – max.	1745 - 3085	1745 - 3085	unlimited ¹)	3515
	Height (with fanlight)	unlimited ¹)	unlimited ¹)	–	–
Outer frame dimensions	Width min. – max.	580 - 1540	1580 - 2940	unlimited ¹)	unlimited ¹)
	Height min. – max.	1730 - 3070	1730 - 3070	unlimited ¹)	3500
	Height (with fanlight)	unlimited ¹)	unlimited ¹)	–	–
Clear passage dimensions when opened 180°	Width min. – max.	440 - 1400	1440 - 2800	–	–
	Height min. – max.	1660 - 3000	1660 - 3000	–	–

Door panel
Installation depth		50	50	50	50
View		130	130 / 150	70 / 90	70 / 90
Pedestal height		70, 90, 140 - 440	70, 90, 140 - 440	70, 90, 140 - 440	70 / 90
Transom profile		90	90	90	90
Glued sash bar		30, 50 (up to 400)	30, 50 (up to 400)	30, 50 (up to 400)	–

Walls
Masonry		≥ 115	≥ 115	≥ 115	≥ 115
Concrete		≥ 100	≥ 100	≥ 100	≥ 100
Foam mortar or precision blocks		≥ 150	≥ 150	≥ 150	–
Foam mortar slabs		≥ 150	≥ 150	≥ 150	–
Partition walls, steel bolts and studs		≥ 100	≥ 100	≥ 100	≥ 100
Partition walls, wood bolts and studs		≥ 100	≥ 100	≥ 100	≥ 100
Steel structure cladded		•	•	•	•
Wood structure cladded		•	•	•	–
Door / glazing combination		•	•	•	–
Z-frames		•	•	–	–

Fillers
Glazing thickness ≥ 5mm max. width x height		Door size	Door size	unlimited ¹)	–
G30 glazing of choice max. width x height		•	•	•	1000 x 2000 2000 x 1000
Pyran S (G30) max. width x height		•	•	•	1000 x 2000 2000 x 1000
Panel		•	•	•	–
Glass / panelling		•	•	•	–
Glass	Wet glazing	•	•	•	•
Glass	Dry glazing	•	•	•	–

Design variants
with fanlight and side part		unlimited ¹)	unlimited ¹)	–	–
with fanlight		unlimited ¹)	unlimited ¹)	–	–
with side part		unlimited ¹)	unlimited ¹)	–	–
Smokeproof door as per DIN 18095 and EN 1634 - Part 3		•	•	•	–
Max. soundproofing Rw,P (Rw,R)		–	–	–	–
Burglar resistance		–	–	–	–
Heat transfer Uf		–	–	–	–

Test certificate/ Approval numbers		P12000403-01	P12000403-02	–	Z-19.14-508
Tested to		DIN 4102 and EN 1634

• possible – not possible
¹) As stipulated for structural stability

All sizes in mm, RAM = Outer frame dimensions

... for T30 (EI2 30) fireproof models

T30-1 (EI2 30) door, T30-2 (EI2 30) door, F30 “Forster Fuego light T30 (EI2 30) / F30” fixed glazing

Resistance class		T30 (EI2 30) / F30
Type		Fuego light T30-1	Fuego light T30-2	Fuego light F30
Element design
Slants		–	–	•
Arches		–	–	•
Recesses		–	–	–
Angle		–	–	•
Widening		•	•	•

Sizes
Unfinished dimensions	Width min. – max.	660 - 2060	1360 - 3490	unlimited ¹)
	Height min. – max.	1705 - 3330	1705 - 3330	4515
	Height (with fanlight)	1805 - 4530	1805 - 4500	–
Outer frame dimensions	Width min. – max.	660 - 2000	1360 - 3430	unlimited ¹)
	Height min. – max.	1705 - 3300	1705 - 3300	4500
	Height (with fanlight)	1805 - 4500	1805 - 4500	–
Clear passage dimensions when opened 180°	Width min. – max.	560 - 1400	1260 - 2830	–
	Height min. – max.	1655 - 3000	1655 - 3000	–

Door panel
Installation depth		65	65	65
View		130	130 / 150	70 / 90
Pedestal height		90, 140 - 340	90, 140 - 340	90, 140 - 340
Transom profile		90	90	90
Glued sash bar		30, 50 (up to 200)	30, 50 (up to 200)	30, 50 (up to 200)

Walls
Masonry		≥ 115 ²)	≥ 115 ²)	≥ 115
Concrete		≥ 100 ³)	≥ 100 ³)	≥ 100
Foam mortar or precision blocks		≥ 150 4)	≥ 150 4)	≥ 150
Foam mortar slabs		≥ 150 4)	≥ 150 4)	≥ 150
Partition walls, steel bolts and studs		≥ 100 5)	≥ 100 5)	≥ 100
Partition walls, wood bolts and studs		–	–	–
Steel structure cladded		•	•	•
Wood structure cladded		–	–	–
Door / glazing combination		•	•	•
Z-frames		•	•	–

Fillers
Pyrostop 30-1x Max. width x height		1400 x 2400 2400 x 1400	1401 x 2400 2400 x 1400	1402 x 2400 2400 x 1400
Pyrostop 30-2x; 30-101 Max. width x height		1400 x 2864	1401 x 2864	1402 x 2864
Panel, Max. width x height		1400 x 2400	1401 x 2400	1402 x 2400
Glass / panelling		•	•	•
Glass	Wet glazing	•	•	•
Glass	Dry glazing	•	•	•

Design variants
with fanlight and side part		•	•	–
with fanlight		•	•	–
with side part		•	•	–
Smokeproof door as per DIN 18095 and EN 1634 - Part 3 (in combination with DIN 4102)		•	•	–
Max. soundproofing Rw,P (Rw,R)		–	–	–
Burglar resistance		–	–	–
Heat transfer Uf		–	–	–

Test certificate/ Approval numbers		Z-6.20-1873	Z-6.20-1873	Z-19.14-1382
Tested to		DIN 4102 and EN 1634

• possible – not possible
¹) As stipulated for structural stability
²) up to RAM 4500 x 3500 with fanlight and side part, masonry ≥ 240: height = 4500 only with fanlight
³) up to RAM 4500 x 3500 with fanlight and side part, concrete ≥ 140: height = 4500 only with fanlight
4) up to RAM 2970 x 3070 with / without fanlight and side part, foam mortar ≥ 175 RAM = 2970 x 3500, ≥ 200 RAM = 4500 x 3500 and height = 4500 only with fanlight
5) up to height 3500 with UA profile, up to height 4500 with 50 x 50 x 3 steel hollow profile

All sizes in mm, RAM = Outer frame dimensions

... for T90 (EI2 90) fireproof models

T90-1 (EI2 90) door, T90-2 (EI2 90) door, F90 “Forster Fuego light T90 (EI2 90) / F90” fixed glazing

Resistance class		T90 (EI2 90) / F90
Type		Fuego light T90-1	Fuego light T90-2	Fuego light F90
Element design
Slants		–	–	•
Arches		–	–	•
Recesses		–	–	•
Angle		–	–	•
Widening		•	•	•

Sizes
Unfinished dimensions	Width min. – max.	740 - 1580	1440 - 2530	unlimited ¹)
	Height min. – max.	1745 - 2590	1745 - 2590	4020
	Height (with fanlight)	1845 - 4020	1845 - 4020	–
Outer frame dimensions	Width min. – max.	700 - 1540	1400 - 2490	unlimited ¹)
	Height min. – max.	1725 - 2570	1725 - 2570	4000
	Height (with fanlight)	1825 - 4000	1825 - 4000	–
Clear passage dimensions when opened 180°	Width min. – max.	560 - 1400	1260 - 2350	–
	Height min. – max.	1655 - 2500	1665 - 2500	–

Door panel
Installation depth		70	65	65
View		130	130 / 150	70 / 90
Pedestal height		90, 140 - 340	90, 140 - 340	90, 140 - 340
Transom profile		90	90	90
Glued sash bar		30, 50 (up to 200)	30, 50 (up to 200)	30, 50 (up to 200)

Walls
Masonry		≥ 175 ²)	≥ 175 ²)	≥ 175 ²)
Concrete		≥ 140 ³)	≥ 140 ³)	≥ 140 ³)
Foam mortar or precision blocks		≥ 240 ³)	≥ 240 ³)	≥ 240 ³)
Foam mortar slabs		≥ 240 ³)	≥ 240 ³)	≥ 240 ³)
Partition walls, steel bolts and studs		≥ 100 ³) 4)	≥ 100 4)	≥ 100 4)
Partition walls, wood bolts and studs		–	–	–
Steel structure cladded		•	•	•
Wood structure cladded		–	–	–
Door / glazing combination		•	•	•
Z-frames		–	–	–

Fillers
Pyrostop 90-102 Max. width x height		1304 x 2364 2364 x 1304	1304 x 2364 2364 x 1304	1350 x 2800 2350 x 1400
Panel, Max. width x height		1064 x 2184	1064 x 2184	1305 x 2185
Glass / panelling		•	•	•
Glass	Wet glazing	•	•	•
Glass	Dry glazing	–	–	–

Design variants
with fanlight and side part		•	•	–
with fanlight		•	•	–
with side part		•	•	–
Smokeproof door as per DIN 18095 and EN 1634 - Part 3 (in combination with DIN 4102)		•	•	–
Max. soundproofing Rw,P (Rw,R)		–	–	–
Burglar resistance		–	–	–
Heat transfer Uf		–	–	–

Test certificate/ Approval numbers		Z-6.20-1881	Z-6.20-1881	Z-19.14-1973
Tested to		DIN 4102 and EN 1634

• possible – not possible
¹) As stipulated for structural stability
²) up to RAM 2400 x 2600 with fanlight and side part, masonry 240 RAM up to 4500 x 3500, up to height 4000 only with fanlight
³) up to RAM 4500 x 3500 with fanlight and side part, up to height 4000 only with fanlight
4) Steel hollow profile min. 50 x 50 x 4 required

All sizes in mm, RAM = Outer frame dimensions

... for steel exterior seals

Heat insulated steel exterior seals, with large glazed areas

Resistance class		Heat insulated exterior seals
Type		Single leaf door	Double leaf door	Glazing ²) heat insulated
Element design
Slants		–	–	•
Arches		–	–	•
Recesses		–	–	•
Angle		–	–	•
Widening		•	•	•

Sizes
Unfinished dimensions	Width min. – max.	6300 - 1530	1500 - 2400	unlimited ¹)
Unfinished dimensions	Height min. – max.	1765 - 3015	1740 - 2400	5000 ¹)
Outer frame dimensions	Width min. – max.	600 - 1500	1400 - 3000	unlimited ¹)
Outer frame dimensions	Height min. – max.	1750 - 3000	1750 - 3000	5000 ¹)
Clear passage dimensions when opened 180°	Width min. – max.	460 - 1360	1260 - 2860	–
Clear passage dimensions when opened 180°	Height min. – max.	1680 - 2930	1680 - 2930	–

Door panel
Installation depth		65	65	65
View		130	130 / 150	70 / 90
Pedestal height		70, 90, 140 - 340	70, 90, 140 - 340	70, 90, 140 - 340
Transom profile		90	90	90
Glued sash bar		30, 50, (up to 400)	30, 50, (up to 400)	30, 50, (up to 400)

Walls
Masonry		•	•	•
Concrete		•	•	•
Foam mortar or precision blocks		•	•	•
Foam mortar slabs		•	•	•
Partition walls		•	•	•
Steel structure cladded		•	•	•
Wood structure cladded		•	•	•
Door / glazing combination		•	•	•
Z-frames		–	–	–

Fillers
Glazing thickness 4)		20 - 54 mm
Panel		•	•	•
Glass / panelling		•	•	•
Glass	Wet glazing	–	–	–
Glass	Dry glazing	•	•	•

Design variants
with fanlight and side part		•	•	•
with fanlight		•	•	•
with side part		•	•	•
Joint permeability class		4	4	4
Resistance to driving rain class		up to 5A	up to 5A	–
Acoustic insulation		47 dB	47 dB	47 dB
Burglar resistance		WK 1-3	WK 1-3	–
Heat transfer Uf		> 1,4 - 1,9 W/m²K	> 1,4 - 1,9 W/m²K	> 1,4 - 1,9 W/m²K

CE mark in accordance with EN 14351-1		•	•	•
Tested to		DIN 4102 and EN 1634

• possible – not possible
¹) As stipulated for structural stability
²) No façade, no side hung/bottom hung windows
³) Further sizes possible
4) All commercially available panes are possible

All sizes in mm, RAM = Outer frame dimensions

Tubular frame doors with special features

... in attractive variants

Tested for smoke- and fireproofing as the basis, but enhanced with special features. This is what makes NovoFire® a series that offers a huge range of options. Wood decor or wood feel, tinted glass in a choice of colours - individual configurations enable the system to blend in with any architectural design.

Your advantages at a glance!

Single and double leaf door units possible
Available in fire classes RS, T30 (EI2 30) and T90 (EI2 90), tested to EN 1634-1 and DIN 4102
In combination with an automatically lowerable floor seal, these doors are tested for smoke protection in accordance with EN 1634-3 and DIN 18095
Screw-on and roller hinges for RS, T30 (EI2 30) and T90 (EI2 90), as well
All models have the same visible width of 150 mm.
Units are delivered ready for installation

Hinges
Only two 3-part roller hinges on each leaf up to a door height of 2.50 m, two-dimensionally adjustable; we recommend the use of three hinges on doors with swing door operator. Further hinge options, such as screw-on hinges NovoFire® tubular frame doors offer planners and property owners huge scope for cleverly combining shapes, surfaces and materials. Wood decor, for example, has a textured surface finish that is virtually indistinguishable from real wood. Further metallic decors and tinted glazing offer huge scope for individual designs ranging from cool tech to naturally elegant.

Attractive surface finishes

Anodized aluminium, stainless steel finish or top powder coating
(RAL Classic of choice)
Steel with primer powder coating in RAL 9002 (grey white) or
optionally top coated (RAL Classic of choice)
Decors, e.g. wood, that look and feel like natural materials

Assembly

Installing a tubular frame door

Click on the link on the left to watch a video explaining how to install tubular frame doors. This video clearly describes the individual assembly steps in detail, using a NovoFire(R) Alu T30 (EI2 30) as an example.

Numerous other animations / videos can be found on the Novoferm YouTube channel:

https://www.youtube.com/NovofermVideos/

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